Antimicrobial Coatings

What Are Antimicrobial Coatings?

Antimicrobial coatings are coatings that are treated with an antimicrobial agent and applied to a surface to prevent the growth of bacteria, mold, mildew or algae.

PVC, latex, polyurethane, ink, paint, lacquer, powder coatings, etc. are coated onto hard surfaces or textiles to create goods with new properties or features.  Regardless of their nature, most coatings are susceptible to bacterial, fungal and/or algal growth.

Microbial attack affects these coatings by producing bacterial or musty fungal odours, staining and/or loss of inherent properties.  This leads to a reduced lifespan of the product.  Antimicrobial coatings add value and functionality to finished products by reducing odours, staining and by extending product life.


What is an antimicrobial agent?  We’ve got you covered.


Benefits of Antimicrobial Additives for Coatings?

An antimicrobial coating offers proven protection from microbial attack by controlling growth of unwanted microbes. An antibacterial coating for plastic, for example, can enhance surfaces in healthcare institutions, catering facilities, washrooms and more by minimizing the presence of bacteria that cause odor generation and product degradation.

Antimicrobial additives for coatings can also offer protection against fungi, mould and mildew, a key feature particularly for outdoor applications.  An antimicrobial coating for plastic is especially beneficial.  It helps prolong the life of plastic materials by preventing discoloration, loss of tensile strength and cracking that often occurs through fungal attack.

Active Ingredients Used to Make Antimicrobial Coatings

The most common actives used to manufacture antimicrobial coatings include various isothazolinone treatments, zinc pyrithione, silver and quaternary ammonium compounds. Each active ingredient has its strengths and weaknesses.

For example; zinc, silver and quats have strong antibacterial activity but their antifungal properties are either non-existent or high levels of the antimicrobial additive are required. Likewise, isothazolinones have a robust antifungal profile but are less effective against bacterial attack, or require more of the active to work effectively.

Synergistic combinations of different actives can lower overall anti-microbial use levels, provide economical savings and most importantly, deliver superior antimicrobial performance.

By creating unique combinations of antimicrobial actives, the Ultra-Fresh suite of antimicrobial additives for coatings offer something different compared to off-the-shelf products sold by larger antimicrobial coating companies.

Ultra-Fresh antimicrobial additives are highly effective at lower use levels.   Since less product is required to achieve better efficacy, the manufacturer’s overall costs are lowered.

Need assistance in choosing which antimicrobial additives for coatings are best? We can help! Contact us for more info.

How is an Antimicrobial Coating Made?

Simple to use, an antimicrobial treatment can be added to the liquid stage prior to coating. In most cases, antimicrobial additives can also offer excellent in-can protection prior to use.

A number of Ultra-Fresh treatment options for antimicrobial coatings are available. This selection ensures that an ideal product can be found for each particular end use and performance requirement.

How are Antimicrobial Coatings Tested?

Many test methods developed by organizations such as the American Association of Textile Chemists and Colorists (AATCC); American Society for Testing and Materials (ASTM); International Organization for Standardization (ISO); and Japanese Industrial Standard (JIS) are available to evaluate antimicrobial performance of antimicrobial coatings.

Such standardized test methods are often developed for specific types of materials, end-uses or antimicrobial technologies; therefore choosing the correct test method is crucial.

Manufacturers looking to assess the properties of their anti bacterial coating should use the ISO 22196 (JIS Z 2801).

To test antifungal performance of coatings against mold and mildew, standardized anti-fungal test methods such as the AATCC Method 30, Part III or the ASTM G21 are recommended.


Interested in finding out the difference between antibacterial vs antimicrobial?  We’ve got the answer for you.


Effectiveness of Antimicrobial Coatings

The photos below exemplify the benefit of antimicrobial additives for coatings. Under the right conditions, mold and mildew can flourish by breaking down coatings to use as a food source, especially when moisture is present.  An antimicrobial surface coating prevents degradation and deterioration by providing anti-bacterial and anti-fungal protection.

The wood samples below, both with clear coatings applied, were tested using the AATCC Method 30, Part III. The test organism used was Aspergillus niger.

The sample with an untreated coating supports fungal growth.  Over time this causes micro cracks in the coating, leaving the wood exposed and prone to the effects of moisture, causing further staining and degradation.  The antimicrobial coating resists fungal growth, remaining strong and protected.

Ultra-Fresh antimicrobial coating
Antimicrobial coatings resist fungal attack
Untreated wood coating
Wood without antimicrobial coatings support fungal growth

Efficacy of Antibacterial Coatings

The photos below demonstrate the effectiveness of an antibacterial coating.

Two coated surfaces, one “as is” (without an antibacterial additive for coatings) and the other with an antimicrobial surface coating, were tested using the ISO 22196.

The same amounts of bacteria (E. coli) were added to each sample and then incubated at 37C/98F (body temperature) for 24 hours.

Afterwards, both surfaces were assessed to determine how many bacteria were remaining after the incubation period.

As seen in the below photo, heavy amounts of bacteria were recovered from the untreated surface coating. In contrast, hardly any bacteria were recovered from the surface coated with an antibacterial coating.

surfaces with antibacterial coatings resist bacterial growth
Surface coating with Ultra-Fresh antibacterial additive
Coated surface without an antibacterial treatment
Surface without an antibacterial coating

The graph below is another way of demonstrating how antibacterial coatings perform over time. The same amount of bacteria were added to a surface with an antibacterial coating and a surface with an untreated coating.

The samples were incubated for 24 hours at 98F/37C (body temperature). Afterwards, the number of bacteria remaining on each surface were determined.

 

Antibacterial coating vs an untreated coating

 

The bacteria on the untreated coated surface grew exponentially (from about 50,000 to over 500,000!).

However, the surface with the Ultra-Fresh antibacterial coating, had 99.9% fewer bacteria as compared to the surface with the untreated coating after the same time period!

Want to learn more about how antimicrobial coated surfaces work?

Where are Antimicrobial Coatings Used?

Grand View Research estimates the global antimicrobial coatings market size was valued at USD 2.44 billion in 2015 and steady growth is predicted through till 2025.  Increasing concerns regarding cleanliness in various industries is contributing to the expanded use of antimicrobial coatings .  They are used in a variety of consumer and industrial applications that include:

  • Housewares
  • Commercial
  • Industrial
  • Outdoor
  • Building Products
  • Healthcare

Treatment options are available for virtually all end uses.  For more information on which Ultra-Fresh products are suitable for antimicrobial coatings, contact us!

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Why Use Ultra-Fresh in Your Coatings

  • • Variety of coating treatments available
  • • Helps prevent discoloration and degradation
  • • Antibacterial & antifungal options offered
  • • Food contact options also available